Standard
MinghuaGeneral regulations on construction
1. The following conditions should be satisfied before the pipeline is laying and installation.
A. Full set of drawing of laying and installing and technical documents should be ready with the explanations one the above drawing and documents.
B. The laying program technique the supply of technical training of the pipelines laying and installation
C. The workers have passed the exam of technical training of the pipeline laying and installation.
2. The supplied pipes and fittings with the instructions and quality certificates should be conformed to the design standards
3. The materials with any sign of damage are not permitted to be used. If any problems of quality control are found the rechecking should be done immediately.
4. In course of the pipes laying and installation, the pipes are open should be block order to avoid unnecessary waste.
5. Before the laying or installation of the pipelines, the pressure classifications of cold-or-hot-water-supply pipes should be rechecked
The laying and installation of the pipelines
1. If the pipes are laid in walls the grooves should be reserved in advanced. Its depth should be De+20mm and width De+40-60mm, if there are not size of grooves in the designed drawings. The surfaces of the grooves should be flat without any sharp angles. It is possible for the pipes of PP-R to make the walls break because of their expansion in hot condition or shrinkage in cold condition when the pipes are being tested. Therefore the more attention to the hot pipes should be paid.
2. On the installation the pipes can°¢t be distorted in direction of the axle. And on the installation of the pipes passing through the walls and floors it is unsuitable to correct them. When they are laid with other metal pipes in parallel, there should be a distance at a minimum of 100mm. The metal ones should be laid in the inside flank.
3. The pipes of PVC-U: The pipe can be cut at where you would like to fix either with a handsaw or a machine saw. But the both ends should be kept smooth and flat. The sent us should be removed with a file. As for the pipes of PP-R, they can be cut at where you would like to fix with a special shear. The dirt covered with the pipes and fittings should be wiped out with clean cotton fabric. And the inserting depth should be marked on them. The connected ends must be clean, dry and un-greasy.
4. Adherence of the pipes and fitting: Before adherence the trial assembly must be done. And you clean 500mm. Of the surface of the inserted pipe. Next-you can insert the pipe into the connected pipe and wait for 3 minutes. Then you should wipe out the glue squeezed out of the connected joint. At this time turning of the pipes is prohibited to avoid leakage.
5. For pipes of PP-P the conducting wire between the heat-melting and electric-melting fitting should be connected correctly. The voltage of electric heating should be tested before connection. The heating duration should be conformed to the regulations stipulated by the factories. In the course of melting or cooling the removal or turning of the pipe is prohibited. Any pressure must not be put on the pipe.
6. After adherence the connected section should be straightened axially.
7. The flexible joint part: There should be a gap between the end of the pipe and flexible joint, 5-20mm. In winter.
8. Installation of pipes inside room: the installation should be done after the rooms have been whitewashed. And the sleeves should be installed in walls in advance.
9. The steel sleeves should be installed 50 mm. above the floor if the pipes go through the floors. The waterproof measures should be strictly taken and a fixed support should be set up at the front end in order to avoid the deformation, and leakage of the pipes
10. Fixation of pipelines: on installation the pipeline should be fixed with pipe fasteners which are installed ever 1-2m, and the sling brackets should be installed every 0.6m to prevent against natural deformation of plastics.
11. The pipelines should be far away from heat sources, The should be at minimum of 400mm. Away from the heat source and 200mm. Away from heating pipes.
12. If the hot-water-supply pipelines of PP-P go through any walls the steel sleeves should be set to let the hot-water-supply flexible. If the cold-water-supply pipelines of PP-R and PVC-U go through any walls the holes with the size 50mm. Large than the outside diameter of the pipe should be reserved.
13. For the pipelines laid in the floors and walls, the minutes of the tested pressure and checking before acceptance should be written before the above pipelines are covered.
14. For the laying of the pipes leading into the building and the pipes laid in the ground of the room, the following requirement should be fulfilled.
a. First to harden the soil;
b. Then to re-dig the soil;
c. It is not advisable to lay the pipes without hardening the soil;
d. The bottom of the ditch for the pipes should be flat without any sharp angles and with the soil of granularity at a maximum of 12mm, if necessary; a 100mm. Thick layer of sand may be laid on the bottom of the ditch.
e. When the ditch with pipes in it is backfilled there must not be any sharp and hard substance that will touch the pipes. Firstly a 300mm, Thick layer of sands and soil with a diameter at a maximum of 12 mm, should be backfilled to the ditch. The depth of the ditch for the pipes laid in the rooms is at a minimum of 300mm.
f. The protective sleeves should be set at where the pipes are out of the floor with 100mm. Higher than the floor.
g. The height from the sleeves to the top of the reserved holes of foundation walls is at a minimum of 100mm, if no special stipulations.
h. The protective steps should be strictly taken if the pipelines go through a street or road and the thickness of the soil covered on the pipelines is at a maximum of 700mm. Test pressure
The test of the working pressure of the pipeline system of PP-R must be according to the following regulations.
1. The testing pressure should be 2 times as high as the working pressure of the pipeline system, but at a minimum of 1.5Mpa.
2. The water pressure of the PP-R pipeline system should generally be tested 24 hours after the pipelines are joined and installed.
3. Before the test of the water pressure the protective measures should be taken. But the joint section should be laid bare.
4. The following steps should be taken.
A. To block the ends of the pipes and fill the pipes with water slowly and bleed air out of the pipes.
B. To check the water sealing after the above are done.
C. To raise the pressure slowly with a hand pump. The time duration of raising the pressure must not be shorter than 10 minutes. The accuracy of the testing instrument should not be below 0.01MPa.
D. When the pressure is raised to the set testing pressure, and after it is stabilized for 24 hours testing pressure declines in the range of 0.06MPa.
E. On condition of 1.15 times as high as the working and of 2 hours of stability the testing pressure declines in the range of 0.03MPa. And at the same time the joint section should be checked to guarantee that there is no leakage.
F. The test of the pressure of the pipes laid in the floors and walls should be done before the civil engineering have been finished. REMARK: It is allowed to discharge or raise the pressure to the testing pressure within 30 minutes twice. The test of the pressure of the PVC-U pipe must meet the regulations of testing and checking before acceptance.
Rinse and disinfect
1. Before acceptance of the water-supply pipeline system the pipelines should be rinsed in advance. The water flowing speed is at a minimum of 2 meters/second. On rinsing each of faucets should be opened the lowest point of the system should be at the water outlet How long the pipelines are rinsed depends upon the water quality at the water outlet where the water quality is the same as that at water inlet.
2. After the drinking-water-supply pipelines are rinsed they should be disinfected with free chlorine-free water which will be kept within them for over 24 hours.
3. After the pipelines are disinfected they should be rinsed with drinking water that must conform to the current national standard the sanitary of drinking water. Otherwise the can not be used.
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